To acquaint students with the functioning of production department of an Apparel Industry.
Ergonomic assessments and solutions to practical use in the workplace.
To familiarize with different apparel quality standards their underlying principles and the international accepted standards and test methods.
To analyze, interpret and predict the general quality control.
12.00
Unit I:
Spreading and cutting, marker types and calculations, spreading process and spreading equipments
Types of cutting machines, ticketing and bundling
Components of sewing: Threads, needles, machinery and equipments for sewing
12.00
Unit II:
Post production machinery and processes, machines – bar tack, button and button holes
Garment finishing – stain removal, dry cleaning, cleaning and pressing
Types of packages, types of materials used for packing
Production system types: making through, section or process system, progressive bundle system, straight line or synchro system, manual or mechanized system, salient features and specific uses
12.00
Unit III:
Ergonomics: concept, scope, importance & objectives of ergonomics, ergonomics in workplace, ergonomics with special reference to Apparel Industry
Importance of space, noise, light, ventilation in work performance
Introduction & objectives of training program on ergonomics
12.00
Unit IV:
Work study- Concept & need
Work measurement techniques-process chart symbol, process flow chart, flow diagrams and string diagrams
Principles of motion economy, SIMO chart and time study methods
Workstation design- Introduction, general principles of workstation design, ergonomic guidelines for standing, sitting, handling and lifting task.
12.00
Unit V:
Quality control- scope and functions of quality control; quality specifications and standards in raw material purchasing, quality control in spreading, cutting and bundling products.
Quality factors in sewing, pressing, folding and finishing; quality aspects of trims and fashions.
Standards- sources of application; national and international organizations for standards.
Inspection techniques and quality auditing system.
Essential Readings:
Gerry Cooklin. 1991. Introduction to Clothing Manufacture. Blackwell.
Gerry Cooklin. 1997. Garment Technology for Fashion Designer’s. Blackwell.
Jacob Solinger. 1980. Apparel Manufacture. Van Nostrand Reilfold.
Kroemer, K.H.E. and Grandjean, E. (1997). Fitting the Task to the Human. Philadelphia: Taylor and Francis, 5th Edition. ISBN: 0748406654.
Latheam Barbara & Carr Harold 1999. The Technology of Clothing Manufacture. Blackwell Science.
Pradeep V Mehta. 1998. Managing Quality in Apparel Industry. New Age International.
Klemmer, E.T. (1989). Ergonomics: Harness the Power of Human Factors in Your Business. Norwood, NJ: Bablex Publishing Corporation.
Kroemer, K., H. Kroemer, and Kroemer-Elbert, K. (1994). Ergonomics: How to Design for Ease and Efficiency. Englewood Cliffs, NJ: Prentice Hall.
MacLeod, D. (1995). The Ergonomic Edge. New York: Van Nostrand Reinhold. Meister, D. (1989). Conceptual Aspects of Human Factors. Baltimore, MD: The Johns Hopkins University Press.
McCormick, E.J. (1979). Human Factors in Engineering and Design. New York: McGraw-Hill Book Company.
National Safety Council. Ergonomics: A Practical Guide. Itasca, IL: NSC. Putz-Anderson, V. (1988). Cumulative Trauma Disorders: A Manual for Musculoskeletal Disease of the Upper Limbs. New York: Taylor & Francis.